High Carbon Forged Grinding Ball

The High Carbon Forged Grinding Ball is designed to provide exceptional durability and wear resistance in demanding grinding environments. Manufactured from high-carbon steel, these balls are forged to ensure a consistent microstructure that enhances their hardness and toughness. This makes them highly resistant to wear and impact, even in the most abrasive grinding conditions. The result is a longer service life, reduced need for replacements, and less downtime, making them an ideal choice for industries such as mining, cement, and energy production.


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Product Details

Introduction of the product

The High Carbon Forged Grinding Ball is engineered to optimize grinding efficiency. With its uniform hardness and smooth surface finish, it ensures better material flow and energy transfer within the mill. This leads to more efficient grinding, with improved throughput and consistent particle size distribution. By increasing grinding efficiency and reducing energy consumption, these balls help minimize operational costs while enhancing productivity, making them a cost-effective solution for industrial milling applications.

High Carbon Forged Grinding Ball

Application in grinding machines and areas

Machines

Industries

·Ball mills

·Mining industry

·SAG mills

·Power stations

·Tower mills

·Cement industry

·Coal grinding machine

·Steel Industry

·Bearing

·Chemical Industry


·Metallurgical industry


Technical data

Chemical Composition (%)

Steel Specification

C

Mn

Si

Cr

S

P

40Cr

0.37-0.44

0.50-0.80

0.17-0.37

0.80-1.15

≤0.035

≤0.035

42CrMo

0.38-0.45

0.50-0.80

0.17-0.37

0.90-1.25

≤0.035

≤0.035

60Mn

0.57-0.65

0.70-1.00

0.17-0.37

≤0.25

≤0.035

≤0.035

65Mn

0.62-0.72

0.90-1.20

0.17-0.37

≤0.25

≤0.035

≤0.035

#45/C45

0.42-0.54

0.50-0.80

0.17-0.37

≤0.15

≤0.035

≤0.035

ZT-10

0.60-0.78

0.65-1.33

0.25-0.65

≤0.45

≤0.035

≤0.035

B2

0.70-0.92

0.70-1.00

0.17-0.37

0.40-0.70

≤0.035

≤0.035

B3

0.52-0.65

0.66-1.00

1.30-1.90

0.74-1.20

≤0.030

≤0.030

B4

0.65-0.75

0.50-0.70

1.20-1.40

0.85-1.00

≤0.025

≤0.025

B6

0.75-0.90

0.80-1.02

0.17-0.37

0.88-0.98

≤0.035

≤0.035

BU

0.95-1.05

0.95-1.05

0.15-0.35

0.45-0.55

≤0.035

≤0.035

BL

0.55-0.75

0.65-0.85

0.15-0.35

0.70-1.20

≤0.035

≤0.035

BG

0.90-1.05

0.35-0.95

0.15-0.35

1.00-1.70

≤0.035

≤0.035

 

Physical Features

Diameter (mm)

 (inches)

Surface Hardness (HRC)

Diameter Tolerance (mm)

Impact Value (J/cm²)

Breakage Rate (%)

Drop Test (times)

20 (0.79)

>60

+2.0 -1.0

≥12

≤1

>15000

25 (0.98)

30 (1.18)

40 (1.57)

50 (1.97)

60 (2.36)

+3.0 -1.5

65(5.56)

70 (2.76)

75 (3.00)

80 (3.15)

90 (3.54)

100 (3.94)

+4.0 -2.0

120 (4.72)

>58

125 (4.92)

140 (5.51)

>55

+5.0 -3.0

150 (5.91)

 


Quality Control Technology and Equipment 

Quality Control Technology and Equipment


Plants and Production Equipment

Plants and Production Equipment


Exhibitions

Exhibitions


Exhibitions


Why choose us

To meet the unique requirements of different grinding operations, the High Carbon Forged Grinding Ball can be customized in terms of size, hardness, and material composition. Whether grinding soft ores or harder, more abrasive materials, these balls can be tailored to provide the ideal balance of performance and durability. This flexibility ensures that the forged grinding balls offer optimal wear resistance and grinding efficiency, regardless of the application, making them a versatile and adaptable choice for a wide range of industries.


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