Forged Grinding Ball With High Hardness(58-63HRC)
The Forged Grinding Ball with High Hardness (58-63HRC) is engineered to provide exceptional hardness and wear resistance, making it perfect for high-impact and abrasive grinding applications. With a hardness range of 58 to 63 HRC, these grinding balls offer superior performance in tough milling environments such as mining, cement, and power stations. Their robust hardness ensures long-lasting durability, significantly reducing wear and the frequency of replacements, leading to a more cost-effective solution for industries with demanding grinding requirements.
Introduction of the product
The high hardness of the Forged Grinding Ball with High Hardness (58-63HRC) allows for improved grinding efficiency by facilitating better energy transfer during the milling process. The increased hardness ensures consistent performance, maintaining high grinding capacity and throughput over extended periods. This optimized grinding performance leads to a more efficient particle size reduction, ultimately improving product quality and reducing energy consumption. With their superior wear resistance, these grinding balls are designed to maintain peak performance in both fine and coarse grinding applications.
Application in grinding machines and areas
Machines | Industries |
·Ball mills | ·Mining industry |
·Power stations | |
·Tower mills | ·Cement industry |
·Coal grinding machine | ·Steel Industry |
·Bearing | ·Chemical Industry |
·Metallurgical industry |
Technical data
Chemical Composition (%) | ||||||
Steel Specification | C | Mn | Si | Cr | S | P |
40Cr | 0.37-0.44 | 0.50-0.80 | 0.17-0.37 | 0.80-1.15 | ≤0.035 | ≤0.035 |
42CrMo | 0.38-0.45 | 0.50-0.80 | 0.17-0.37 | 0.90-1.25 | ≤0.035 | ≤0.035 |
60Mn | 0.57-0.65 | 0.70-1.00 | 0.17-0.37 | ≤0.25 | ≤0.035 | ≤0.035 |
65Mn | 0.62-0.72 | 0.90-1.20 | 0.17-0.37 | ≤0.25 | ≤0.035 | ≤0.035 |
#45/C45 | 0.42-0.54 | 0.50-0.80 | 0.17-0.37 | ≤0.15 | ≤0.035 | ≤0.035 |
ZT-10 | 0.60-0.78 | 0.65-1.33 | 0.25-0.65 | ≤0.45 | ≤0.035 | ≤0.035 |
B2 | 0.70-0.92 | 0.70-1.00 | 0.17-0.37 | 0.40-0.70 | ≤0.035 | ≤0.035 |
B3 | 0.52-0.65 | 0.66-1.00 | 1.30-1.90 | 0.74-1.20 | ≤0.030 | ≤0.030 |
B4 | 0.65-0.75 | 0.50-0.70 | 1.20-1.40 | 0.85-1.00 | ≤0.025 | ≤0.025 |
B6 | 0.75-0.90 | 0.80-1.02 | 0.17-0.37 | 0.88-0.98 | ≤0.035 | ≤0.035 |
BU | 0.95-1.05 | 0.95-1.05 | 0.15-0.35 | 0.45-0.55 | ≤0.035 | ≤0.035 |
BL | 0.55-0.75 | 0.65-0.85 | 0.15-0.35 | 0.70-1.20 | ≤0.035 | ≤0.035 |
BG | 0.90-1.05 | 0.35-0.95 | 0.15-0.35 | 1.00-1.70 | ≤0.035 | ≤0.035 |
Physical Features | |||||
Diameter (mm) (inches) | Surface Hardness (HRC) | Diameter Tolerance (mm) | Impact Value (J/cm²) | Breakage Rate (%) | Drop Test (times) |
20 (0.79) | >60 | +2.0 -1.0 | ≥12 | ≤1 | >15000 |
25 (0.98) | |||||
30 (1.18) | |||||
40 (1.57) | |||||
50 (1.97) | |||||
60 (2.36) | +3.0 -1.5 | ||||
65(5.56) | |||||
70 (2.76) | |||||
75 (3.00) | |||||
80 (3.15) | |||||
90 (3.54) | |||||
100 (3.94) | +4.0 -2.0 | ||||
120 (4.72) | >58 | ||||
125 (4.92) | |||||
140 (5.51) | >55 | +5.0 -3.0 | |||
150 (5.91) |
Quality Control Technology and Equipment
Plants and Production Equipment
Exhibitions
Why choose us
Due to their high hardness and durable design, the Forged Grinding Ball with High Hardness (58-63HRC) significantly extends the service life of grinding mills. The superior hardness minimizes the wear and tear that typically shortens the lifespan of milling media, leading to fewer replacements and lower maintenance costs. This longer service life enhances overall mill performance and helps improve the operational efficiency of grinding processes, reducing downtime and enhancing productivity in industries like mining, cement, and metallurgy.
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