SAG Mill Grinding Balls
During the production of Hot Rolling Forged Steel Grinding Balls, controlling key parameters such as furnace temperature and water entry temperature is essential. By carefully managing these factors, we ensure that each steel ball meets the highest standards of wear resistance and quality. The process employs advanced temperature control technology to monitor and adjust the heating and cooling stages precisely, ensuring that the steel balls maintain optimal hardness and uniformity throughout the production cycle.
Introduction of the product
The high control standards for furnace and water entry temperatures in the production of Hot Rolling Forged Steel Grinding Balls significantly impact the final product's hardness and durability. By regulating furnace temperatures during the heating phase, we ensure the even distribution of heat throughout each ball, preventing structural weaknesses or inconsistencies. Moreover, precise management of the water entry temperature during cooling helps to form a high-quality hardened surface, which increases both wear resistance and impact strength.
Application in grinding machines and areas
Machines | Industries |
·Ball mills | ·Mining industry |
·Power stations | |
·Tower mills | ·Cement industry |
·Coal grinding machine | ·Steel Industry |
·Bearing | ·Chemical Industry |
·Metallurgical industry |
Technical data
Chemical Composition (%) | ||||||
Steel Specification | C | Mn | Si | Cr | S | P |
40Cr | 0.37-0.44 | 0.50-0.80 | 0.17-0.37 | 0.80-1.15 | ≤0.035 | ≤0.035 |
42CrMo | 0.38-0.45 | 0.50-0.80 | 0.17-0.37 | 0.90-1.25 | ≤0.035 | ≤0.035 |
60Mn | 0.57-0.65 | 0.70-1.00 | 0.17-0.37 | ≤0.25 | ≤0.035 | ≤0.035 |
65Mn | 0.62-0.72 | 0.90-1.20 | 0.17-0.37 | ≤0.25 | ≤0.035 | ≤0.035 |
#45/C45 | 0.42-0.54 | 0.50-0.80 | 0.17-0.37 | ≤0.15 | ≤0.035 | ≤0.035 |
ZT-10 | 0.60-0.78 | 0.65-1.33 | 0.25-0.65 | ≤0.45 | ≤0.035 | ≤0.035 |
B2 | 0.70-0.92 | 0.70-1.00 | 0.17-0.37 | 0.40-0.70 | ≤0.035 | ≤0.035 |
B3 | 0.52-0.65 | 0.66-1.00 | 1.30-1.90 | 0.74-1.20 | ≤0.030 | ≤0.030 |
B4 | 0.65-0.75 | 0.50-0.70 | 1.20-1.40 | 0.85-1.00 | ≤0.025 | ≤0.025 |
B6 | 0.75-0.90 | 0.80-1.02 | 0.17-0.37 | 0.88-0.98 | ≤0.035 | ≤0.035 |
BU | 0.95-1.05 | 0.95-1.05 | 0.15-0.35 | 0.45-0.55 | ≤0.035 | ≤0.035 |
BL | 0.55-0.75 | 0.65-0.85 | 0.15-0.35 | 0.70-1.20 | ≤0.035 | ≤0.035 |
BG | 0.90-1.05 | 0.35-0.95 | 0.15-0.35 | 1.00-1.70 | ≤0.035 | ≤0.035 |
Physical Features | |||||
Diameter (mm) (inches) | Surface Hardness (HRC) | Diameter Tolerance (mm) | Impact Value (J/cm²) | Breakage Rate (%) | Drop Test (times) |
20 (0.79) | >60 | +2.0 -1.0 | ≥12 | ≤1 | >15000 |
25 (0.98) | |||||
30 (1.18) | |||||
40 (1.57) | |||||
50 (1.97) | |||||
60 (2.36) | +3.0 -1.5 | ||||
65(5.56) | |||||
70 (2.76) | |||||
75 (3.00) | |||||
80 (3.15) | |||||
90 (3.54) | |||||
100 (3.94) | +4.0 -2.0 | ||||
120 (4.72) | >58 | ||||
125 (4.92) | |||||
140 (5.51) | >55 | +5.0 -3.0 | |||
150 (5.91) |
Quality Control Technology and Equipment
Plants and Production Equipment
Exhibitions
Why choose us
To guarantee the performance of Hot Rolling Forged Steel Grinding Balls, we implement a rigorous quality control system throughout the production process. Every step, from furnace heating to cooling, is closely monitored and adjusted to ensure stability. This approach allows for the optimization of the production process, delivering grinding balls with exceptional consistency and high-quality standards. These efforts ensure that every batch of steel balls is perfectly suited to meet the demands of industries requiring superior grinding media.
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