Forged Steel Ball For SAG Mill
The Forged Steel Ball For SAG Mill is designed for superior performance in the most demanding grinding environments. Manufactured through a high-quality forging process, these steel balls exhibit exceptional toughness and resistance to wear and impact. Their solid, uniform structure helps them withstand the intense grinding conditions in SAG mills, where the balls experience high impact forces and abrasive materials. This enhanced durability minimizes the need for frequent replacements, reduces downtime, and ensures more efficient operation in industries such as mining, cement, and energy production.
Introduction of the product
The Forged Steel Ball For SAG Mill improves the grinding process by providing consistent hardness and smooth surface finish. This uniformity allows for efficient energy transfer during the grinding operation, resulting in improved material breakdown, better throughput, and more consistent particle sizes. By increasing the efficiency of the grinding process, these forged steel balls help reduce energy consumption, increase mill productivity, and ensure that the milling process remains cost-effective, making them an excellent choice for long-term milling operations.
Application in grinding machines and areas
Machines | Industries |
·Ball mills | ·Mining industry |
·SAG mills | ·Power stations |
·Tower mills | ·Cement industry |
·Coal grinding machine | ·Steel Industry |
·Bearing | ·Chemical Industry |
·Metallurgical industry |
Technical data
Chemical Composition (%) | ||||||||||
Name | C | Si | Mn | Cr | Mo | S | P | Cu | Ni | |
High Chromium Alloy Cast Balls | ZQCr26 | 2.0-3.3 | ≤1.2 | 0.3-1.5 | 23.0-30.0 | 0-3.0 | ≤0.06 | ≤0.10 | 0-1.2 | 0-1.5 |
ZQCr20 | 2.0-3.3 | ≤1.2 | 0.3-1.5 | 18.0-23.0 | 0-3.0 | ≤0.06 | ≤0.10 | 0-1.2 | 0-1.5 | |
ZQCr15 | 2.0-3.3 | ≤1.2 | 0.3-1.5 | 14.0-18.0 | 0-3.0 | ≤0.06 | ≤0.10 | 0-1.2 | 0-1.5 | |
ZQCr12 | 2.0-3.3 | ≤1.2 | 0.3-1.5 | 10.0-14.0 | 0-3.0 | ≤0.06 | ≤0.10 | 0-1.2 | 0-1.5 | |
Middle Chromium Alloy Cast Balls | ZQCr8 | 2.1-3.3 | ≤2.2 | 0.3-1.5 | 7.0-10.0 | 0-1.0 | ≤0.06 | ≤0.10 | 0-0.8 | - |
ZQCr5 | 2.1-3.3 | ≤1.5 | 0.3-1.5 | 4.0-6.0 | 0-1.0 | ≤0.10 | ≤0.10 | 0-0.8 | - | |
Low Chromium Alloy Cast Balls | ZQCr2 | 2.1-3.6 | ≤1.5 | 0.3-1.5 | 1.0-3.0 | 0-1.0 | ≤0.10 | ≤0.10 | 0-0.8 | - |
Bainite Alloy Cast Balls | ZQQTB | 3.2-3.8 | 2.0-3.5 | 2.0-3.0 | - | - | ≤0.03 | ≤0.10 | - | - |
ZQQTM | 3.2-3.8 | 2.0-3.5 | 0.5-1.5 | - | - | ≤0.03 | ≤0.10 | - | - |
Chemical Composition (%) | ||||||||||
Name | C | Si | Mn | Cr | Mo | S | P | Cu | Ni | |
ZQCr26 | 2.0-3.3 | ≤1.2 | 0.3-1.5 | 23.0-30.0 | 0-3.0 | ≤0.06 | ≤0.10 | 0-1.2 | 0-1.5 | |
ZQCr20 | 2.0-3.3 | ≤1.2 | 0.3-1.5 | 18.0-23.0 | 0-3.0 | ≤0.06 | ≤0.10 | 0-1.2 | 0-1.5 | |
ZQCr15 | 2.0-3.3 | ≤1.2 | 0.3-1.5 | 14.0-18.0 | 0-3.0 | ≤0.06 | ≤0.10 | 0-1.2 | 0-1.5 | |
ZQCr12 | 2.0-3.3 | ≤1.2 | 0.3-1.5 | 10.0-14.0 | 0-3.0 | ≤0.06 | ≤0.10 | 0-1.2 | 0-1.5 | |
Middle Chromium Alloy Cast Balls | ZQCr8 | 2.1-3.3 | ≤2.2 | 0.3-1.5 | 7.0-10.0 | 0-1.0 | ≤0.06 | ≤0.10 | 0-0.8 | - |
ZQCr5 | 2.1-3.3 | ≤1.5 | 0.3-1.5 | 4.0-6.0 | 0-1.0 | ≤0.10 | ≤0.10 | 0-0.8 | - | |
Low Chromium Alloy Cast Balls | ZQCr2 | 2.1-3.6 | ≤1.5 | 0.3-1.5 | 1.0-3.0 | 0-1.0 | ≤0.10 | ≤0.10 | 0-0.8 | - |
Bainite Alloy Cast Balls | ZQQTB | 3.2-3.8 | 2.0-3.5 | 2.0-3.0 | - | - | ≤0.03 | ≤0.10 | - | - |
ZQQTM | 3.2-3.8 | 2.0-3.5 | 0.5-1.5 | - | - | ≤0.03 | ≤0.10 | - | - |
Quality Control Technology and Equipment
Plants and Production Equipment
Exhibitions
Why choose us
To ensure optimal performance in a wide range of SAG mill applications, the Forged Steel Ball For SAG Mill can be customized in terms of size, hardness, and material composition. Whether grinding softer ores or more abrasive materials, these balls can be tailored to provide the perfect balance of wear resistance and grinding efficiency. This customization ensures that the forged steel balls are ideally suited to the specific needs of your milling operation, optimizing both performance and cost-effectiveness.
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