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Hot Rolled Ball Low Breakage Rate

The Hot Rolled Ball with Low Breakage Rate is designed to offer enhanced durability and exceptional resistance to wear and breakage. Manufactured through advanced hot rolling processes, these balls maintain their structural integrity under even the most demanding grinding conditions. The low breakage rate is a key feature that significantly reduces downtime and operational costs, as fewer replacements are needed. This makes the Hot Rolled Ball an ideal choice for industries that rely on continuous, high-intensity grinding, such as mining, cement, and power generation.

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Product Details

Introduction of the product

The Hot Rolled Ball with Low Breakage Rate provides optimized grinding performance, offering high efficiency in both wet and dry grinding applications. The ball’s unique manufacturing process ensures a consistent and uniform structure, leading to minimal wear and enhanced grinding efficiency. With a low breakage rate, these balls deliver more effective material reduction, resulting in improved particle size distribution and higher throughput. This makes them particularly beneficial for operations aiming to maximize their grinding efficiency while maintaining lower operational costs.

Application in grinding machines and areas

Machines	Industries
·Ball mills	·Mining industry
·SAG mills	·Power stations
·Tower mills	·Cement industry
·Coal grinding machine	·Steel Industry
·Bearing	·Chemical Industry
	·Metallurgical industry

Technical data

Chemical Composition (%)
Steel Specification	C	Mn	Si	Cr	S	P
40Cr	0.37-0.44	0.50-0.80	0.17-0.37	0.80-1.15	≤0.035	≤0.035
42CrMo	0.38-0.45	0.50-0.80	0.17-0.37	0.90-1.25	≤0.035	≤0.035
60Mn	0.57-0.65	0.70-1.00	0.17-0.37	≤0.25	≤0.035	≤0.035
65Mn	0.62-0.72	0.90-1.20	0.17-0.37	≤0.25	≤0.035	≤0.035
#45/C45	0.42-0.54	0.50-0.80	0.17-0.37	≤0.15	≤0.035	≤0.035
ZT-10	0.60-0.78	0.65-1.33	0.25-0.65	≤0.45	≤0.035	≤0.035
B2	0.70-0.92	0.70-1.00	0.17-0.37	0.40-0.70	≤0.035	≤0.035
B3	0.52-0.65	0.66-1.00	1.30-1.90	0.74-1.20	≤0.030	≤0.030
B4	0.65-0.75	0.50-0.70	1.20-1.40	0.85-1.00	≤0.025	≤0.025
B6	0.75-0.90	0.80-1.02	0.17-0.37	0.88-0.98	≤0.035	≤0.035
BU	0.95-1.05	0.95-1.05	0.15-0.35	0.45-0.55	≤0.035	≤0.035
BL	0.55-0.75	0.65-0.85	0.15-0.35	0.70-1.20	≤0.035	≤0.035
BG	0.90-1.05	0.35-0.95	0.15-0.35	1.00-1.70	≤0.035	≤0.035

Physical Features
Diameter (mm) (inches)	Surface Hardness (HRC)	Diameter Tolerance (mm)	Impact Value (J/cm²)	Breakage Rate (%)	Drop Test (times)
20 (0.79)	>60	+2.0 -1.0	≥12	≤1	>15000
25 (0.98)
30 (1.18)
40 (1.57)
50 (1.97)
60 (2.36)		+3.0 -1.5
65(5.56)
70 (2.76)
75 (3.00)
80 (3.15)
90 (3.54)
100 (3.94)		+4.0 -2.0
120 (4.72)	>58
125 (4.92)
140 (5.51)	>55	+5.0 -3.0
150 (5.91)

Quality Control Technology and Equipment

Plants and Production Equipment

Plants and Production Equipment

Exhibitions

Exhibitions

Why choose us

The Hot Rolled Ball with Low Breakage Rate is highly versatile and can be customized to meet the specific requirements of different grinding applications. Available in a range of sizes and hardness levels, these balls can be tailored to suit various milling conditions and material types. Whether for coarse grinding or fine material reduction, the Hot Rolled Ball offers flexibility, ensuring optimal performance for a variety of industries. Its customizable nature allows companies to achieve the best balance of durability, grinding efficiency, and cost-effectiveness for their specific operations.

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