Alloy Cast Grinding Ball For SAG Mill
The Alloy Cast Grinding Ball For SAG Mill is engineered with a high-quality alloy composition, providing outstanding durability and wear resistance in harsh grinding environments. These grinding balls are made with advanced casting techniques, ensuring a high density and uniform structure that significantly enhances their ability to withstand the heavy impacts and abrasive conditions in SAG (Semi-Autogenous Grinding) mills. The robust alloy content ensures the balls maintain their shape and integrity for longer periods, leading to fewer replacements and reduced maintenance costs in industrial operations such as mining and cement production.
Introduction of the product
The Alloy Cast Grinding Ball For SAG Mill is designed to improve grinding efficiency by optimizing the grinding process. The high-quality alloy material enhances the ball's hardness and toughness, ensuring smooth, consistent grinding performance. These balls provide excellent energy transfer during the milling process, ensuring better material breakdown and reduced energy consumption. This optimized grinding action leads to improved throughput and overall mill efficiency, making the Alloy Cast Grinding Ball For SAG Mill an essential tool for achieving higher productivity and cost savings in milling operations.
Application in grinding machines and areas
Machines | Industries |
·Ball mills | ·Mining industry |
·Power stations | |
·Tower mills | ·Cement industry |
·Coal grinding machine | ·Steel Industry |
·Bearing | ·Chemical Industry |
·Metallurgical industry |
Technical data
Chemical Composition (%) | ||||||||||
Name | C | Si | Mn | Cr | Mo | S | P | Cu | Ni | |
ZQCr26 | 2.0-3.3 | ≤1.2 | 0.3-1.5 | 23.0-30.0 | 0-3.0 | ≤0.06 | ≤0.10 | 0-1.2 | 0-1.5 | |
ZQCr20 | 2.0-3.3 | ≤1.2 | 0.3-1.5 | 18.0-23.0 | 0-3.0 | ≤0.06 | ≤0.10 | 0-1.2 | 0-1.5 | |
ZQCr15 | 2.0-3.3 | ≤1.2 | 0.3-1.5 | 14.0-18.0 | 0-3.0 | ≤0.06 | ≤0.10 | 0-1.2 | 0-1.5 | |
ZQCr12 | 2.0-3.3 | ≤1.2 | 0.3-1.5 | 10.0-14.0 | 0-3.0 | ≤0.06 | ≤0.10 | 0-1.2 | 0-1.5 | |
Middle Chromium Alloy Cast Balls | ZQCr8 | 2.1-3.3 | ≤2.2 | 0.3-1.5 | 7.0-10.0 | 0-1.0 | ≤0.06 | ≤0.10 | 0-0.8 | - |
ZQCr5 | 2.1-3.3 | ≤1.5 | 0.3-1.5 | 4.0-6.0 | 0-1.0 | ≤0.10 | ≤0.10 | 0-0.8 | - | |
Low Chromium Alloy Cast Balls | ZQCr2 | 2.1-3.6 | ≤1.5 | 0.3-1.5 | 1.0-3.0 | 0-1.0 | ≤0.10 | ≤0.10 | 0-0.8 | - |
Bainite Alloy Cast Balls | ZQQTB | 3.2-3.8 | 2.0-3.5 | 2.0-3.0 | - | - | ≤0.03 | ≤0.10 | - | - |
ZQQTM | 3.2-3.8 | 2.0-3.5 | 0.5-1.5 | - | - | ≤0.03 | ≤0.10 | - | - |
Physical Features | |||||||
Name | Surface Hardness (HRC) | Impact Value (J/cm²) | Breakage Rate (%) | Diameter Tolerance (mm) | Diameter (mm) | Drop Test (Times) | |
High Chromium Alloy Cast Balls | ZQCr26 | ≥58 | ≥4J | ≤1.0 | Φ≤30 +1.0 -1.0 30<Φ≤60 +1.5 -1.0 60<Φ≤80 +2.0 -1.0 80<Φ≤100 +2.5 -1.0 Φ>100 +3.0 -1.0 | 10-160 | >15000 |
ZQCr20 | ≥58 | ≥4J | ≤1.0 | ||||
ZQCr15 | ≥58 | ≥4J | ≤1.0 | ||||
ZQCr12 | ≥58 | ≥4J | ≤1.0 | ||||
Middle Chromium Alloy Cast Balls | ZQCr8 | ≥48 | ≥4J | ≤1.0 | |||
ZQCr5 | ≥47 | ≥4J | ≤1.0 | ||||
Low Chromium Alloy Cast Balls | ZQCr2 | ≥45 | ≥4J | ≤1.0 | |||
Bainite Alloy Cast Balls | ZQQTB | ≥50 | ≥4J | ≤1.0 | |||
ZQQTM | ≥52 | ≥4J | ≤1.0 |
Quality Control Technology and Equipment
Plants and Production Equipment
Exhibitions
Why choose us
The Alloy Cast Grinding Ball For SAG Mill offers flexibility and can be customized to suit the unique demands of various SAG milling applications. Available in different sizes, hardness levels, and alloy compositions, these grinding balls can be tailored to fit the specific requirements of each mill and grinding environment. Whether for coarse grinding or fine material reduction, the Alloy Cast Grinding Ball For SAG Mill delivers optimal performance, ensuring that it meets the diverse needs of industries like mining, cement, and power generation. Customization allows users to achieve the best balance of performance, wear resistance, and cost-effectiveness for their specific milling applications.
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